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Transforming Microfluidic Innovation with micro3D

Leading the Charge in Drug Testing Through Micro 3D Printing

Blazing a trail in modern medical technology, micro3D is expanding its Micro 3D Printing offerings to push the frontiers of drug testing and reduce the reliance on animal-based research models. With over five decades of expertise in crafting high-precision plastic components, our commitment to innovation continues to redefine how pharmaceutical research and development move forward.

PµSL 3D Printing for High-Resolution Medical Applications

Utilising advanced Projection Micro Stereolithography (PµSL) and harnessing the capabilities of Boston Micro Fabrication (BMF) technology, micro3D achieves exceptional resolutions—down to 2µm—for complex microfluidic channels. This precision underpins the development of cutting-edge devices such as lab-on-a-chip, organ-on-a-chip, and body-on-a-chip systems, all designed to more accurately replicate human physiological processes.

Industry Spotlight: University of Edinburgh’s Body-on-Chip

Recent research by scientists at the University of Edinburgh has showcased the promise of 3D-printed body-on-chip devices as potential replacements for animal testing in early-stage drug trials. Europe currently relies on approximately 80,000 animals annually for these studies; micro3D’s advancements in microfluidic development support efforts to both lower this number and enhance the reliability of drug testing methods.

These miniaturised systems contain compartments that simulate key organs—connected by channels that mimic human circulatory pathways—allowing researchers to analyse how a drug navigates and reacts within the human body without resorting to ethically complex animal models.

micro3D’s Latest Microfluidic Innovations

Double Droplet Generator Chip

Comprising channels as narrow as 80 microns, with intersecting areas down to 40 microns, this biocompatible chip expertly packages drugs into microdroplets, bolstering effective drug delivery systems and controlled release. In diagnostics, it offers a versatile platform for crafting emulsions, microreactors, and other specialised components vital to producing nanoparticles and polymers. From refining drug formulations to advancing analytical tools, our Double Droplet Generator showcases the ongoing innovation in microfluidic research.

Spiral Sorter Chip

The Spiral Sorter Chip leverages rotational forces in spiral channels to separate cells and particles based on weight and size. In medical and pharmaceutical fields, this versatile chip is instrumental for isolating specific cell populations and purifying nanoparticles. By streamlining sorting processes, it provides a robust, high-throughput solution to challenges in diagnostics and drug development.

Looking Ahead: Precision and Progress

With unparalleled micro 3D printing resolution—down to 2µmmicro3D stands ready to expedite breakthroughs in pharmaceutical testing, emphasising:

  • Humane Alternatives: Reducing the need for animal models by supplying precise, functional human-based test systems
  • Increased Efficiency: Accelerating drug development with more accurate preclinical data
  • Cutting-Edge Technology: Offering advanced microfabrication tools for pharmaceutical, biomedical, and research institutions

Advanced Diffusion Bonding: Elevating Microfluidic Capabilities

Beyond micro 3D printing, IPFL specialises in diffusion bonding for acrylic, COC (Cyclic Olefin Copolymer), and Ultem—creating high-fidelity multi-layered microfluidic devices. This process fuses layers at the molecular level under carefully managed temperature and pressure, resulting in:

  • Enhanced Structural Integrity: Minimising contamination risks and maintaining channel accuracy
  • Superb Chemical Resistance: Ensuring devices endure harsh testing environments
  • Outstanding Optical Clarity: Critical for detailed observation in both research and clinical diagnostics

By combining micro 3D printing and diffusion bonding, micro3D delivers advanced microfluidic solutions suited for lab-on-a-chip, organ-on-a-chip, and other sophisticated devices essential in modern biomedical studies.

Partner with micro3D for the Future of Medical Research

As we look toward a new era of pharmaceutical innovation, micro3D stands at the forefront, offering micro-scale fabrication, refined bonding techniques, and next-generation microfluidic solutions. Our dedication to excellence and progress ensures we continue breaking boundaries—enabling safer, more effective drug testing and expediting life-changing discoveries.

Contact the micro3D Team Today

Phone: 01992 893231
Email: sales@ipfl.co.uk
www.micro3D.co.uk

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