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New product line — Our most advanced Micro printing technology

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Applications

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Medical

3D printing may be used to manufacture prototypes that improve patient care for everything from prostheses to surgical planning. When biocompatible materials are added, the possibilities are unlimited. Our Micro3D line, with a resolution of 10µm, is ideal for creating single-use medical components for medical 3D printing applications.

Electronics

Micro3D produces at an extraordinarily high 10µm resolution for flawlessly detailed parts accommodating integrated circuit micro assemblies and miniaturised devices for the tiniest of electronic designs and components. This makes our UK 3D printing services perfect for electronics businesses to meet their needs for tiny and intricate components.

Micro Manufacturing

For industrial output, engineers are turning to micro 3D printing services. Parts may be created fast and with excellent accuracy using the additive manufacturing technique. It is a low-cost-effective method of creating complicated components that would be difficult or impossible to make using traditional methods.

Microfluidics & Manifolds

Next-generation health diagnostics and fluid analysis demand the tight tolerances of high-resolution microfabrication. Your microfluidic is perfectly suited to the expert Micro3D by IPFL UK 3D printing services, producing clean, debris-free channels as small as 40µm in diameter.

Pharmaceuticals

A great application of 3D printing is for the pharmaceutical industry due to the micro-manufactured components. We provide production in a wide range of high-performance pharmaceutical and laboratory-ready materials. Micro3D by IPFL has cutting-edge production capabilities and a strong commitment to supplying high-quality pharmaceutical components.


 

Projection Micro Stereolithography (PµSL)

Micro manufacturing 3D printing techniques enable ultra-high
resolution, high-throughput printing, which is extensively used in
industrial prototypes and short-run manufacturing.

More sophisticated, accurate and repeatable components are achievable due to the combination of ultra-high resolution, accuracy and precision. The results obtained are also well suited to medical and pharmaceutical applications due to their excellent performance characteristics and biocompatibility criteria.

What is Projection Micro Stereolithography (PµSL)

PµSL is a micro 3D printing technology that uses the principles of stereolithography (SLA). This method of 3D printing uses a digital light projector to create a photosensitive resin in layers. It allows for highly detailed parts to be produced with microscopic features. You can gain extreme accuracy in patterning each layer of material for your products through the UV light it uses.

Applications of 3D printing

The application of 3D printing in industry can cover a wide array of industries due to this method allowing the creation of small parts. From the medical industry to micromanufacturing, PµSL can create high-quality small parts to meet various requirements. At Micro3D, our UK 3D printing services are perfect for many businesses and can produce robust and intricate products for your unique needs. Below are the industries our micro-printing services are ideal for.

Medical

  • Endoscope components
  • Microneedles
  • Cardiovascular stents
  • Blood cooling heat exchanger
  • Surgical robots
  • Biofiltration membranes
  • Spiral syringe needle.

Electronics

  • Chip array sockets
  • Connectors
  • Sensors
  • Connector bases
  • Photoelectric converter
  • PCB assemblies
  • Cameras
  • Hearing aids.

Microfluidics

  • Microfluidic chip
  • 3D microfluidic chips
  • Valve for gene sequencer
  • Fluid connectors
  • Lab-on-a-chip
  • Organ-on-a-chip
  • Droplet generators
  • Digital microfluidics.

Micro-mechanical devices

  • Micro connectors
  • 3D channels
  • Gears
  • Valves
  • Sensors
  • Jigs.

Education/research

  • Sensor units
  • Metamaterials
  • Biomimicry
  • Micromechanics
  • Biomedicine
  • MEMS
  • Miniature models
  • Drug discovery.

How does 3D printing benefit society?

3D printing can benefit society in various ways through economic impact, social impact and environmental impact. Using our UK 3D printing services can be an advantage to society and your business. Explore below just how using this method of producing products can benefit society as a whole.

  • It can create new jobs - Even though the use of technology can eliminate jobs as it no longer requires human hands, 3D printing has created new, advanced manufacturing, skilled jobs.
  • Material efficiency - Micro 3D printing uses only the material it require to create the geometry required, removing the waste created from tradition manufacturing and subtractive methods. Components are now used for end-use applications, preventing 3D prints becoming waste. This means that it has a positive environmental impact as it produces less waste.
  • Lower costs! - Micro 3D printing has become more affordable, removing the need for costly micro mould tools and a slow development cycle meaning all types of businesses can access our UK 3D printing services.

Frequently asked Micro3D
printing questions

Our Micro3D printing solutions cater to various industries, including healthcare, electronics, automotive, and aerospace, providing precision components for a wide range of applications. We are committed to meeting the unique challenges of each industry while pushing the boundaries of what's possible in micro fabrication. We use a range of metrology equipment to ensure accuracy of our 3D printed components including optical and CMM measurements.

We specialise in bespoke component manufacturing and include various automation steps to ensure production efficiency for the medical and pharmaceutical industries. Our solutions are crafted with over 50 years of industry experience, guaranteeing high quality and efficient processes ready to propel your production.

micro 3D printing is an advanced form of additive manufacturing that produces extremely small and highly detailed components with resolutions in the micrometer (µm) range. Unlike conventional 3D printing, which typically operates at resolutions of 50–200 µm, micro 3D printing can achieve resolutions as fine as 2 µm. This enables the fabrication of intricate microstructures used in medical devices, microfluidics, electronics, and MEMS (micro-electromechanical systems).

The turnaround time for Micro 3D printing projects typically ranges between 5 to 7 days, but this can vary depending on several factors, including part complexity, material selection, post-processing requirements, and order volume.

Yes, we provide comprehensive design support and optimization services to ensure your components are successfully manufactured using Micro 3D printing. Our expertise in micro-scale additive manufacturing allows us to assist with design refinement, material selection, and process optimization to achieve the highest precision and performance for your parts.

Yes, we provide end-to-end support for prototyping, development, and production of micro 3D printed components. Whether you need a single prototype, a small batch for testing, or full-scale production, we offer tailored solutions to meet your requirements.

Still have questions?

Schedule a free consultation with one of our experienced team members. We'll discuss your project needs, answer your questions, and explore the best 3D printing solutions for you.

Get in touch 01992 893231